Getting Ready for Change — CE Marking

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There has recently been some updated guidance published on gov.uk regarding CE marking. As members will be aware, changes will include the introduction of the UK Conformity Assessed (UKCA) marking and a system of third-party conformity assessment by UK-recognised approved bodies, in place of current EU system of notified bodies.

To allow businesses time to adjust, CE marked goods in scope of this guidance that meet EU requirements (where these match UK requirements) can continue to be placed on the GB market until 1 January 2022 where EU and UK requirements remain the same. This includes goods which have been assessed by an EU recognised notified body.

These transitional measures will only apply until the 1 January 2022. From this point, the UKCA mark will be required to be displayed on products, where the CE mark is currently used, to show compliance to the UK domestic regime. To ease the burden on businesses, until the 1 January 2023, for most UKCA marked goods, you have the option to affix the UKCA marking on a label affixed to the product or on an accompanying document. The economic operators (whether manufacturer, importer, or distributor) should take reasonable steps to ensure the UKCA marking remains in place. From 1 January 2023, the UKCA marking must, in most cases, be affixed directly to the product. You should start building this into your design process ready for this date.

These links to guidance that may be useful:

  1. Placing UKCA and CE marked goods on the GB market from 1st January 2021
  2. Placing manufactured goods on the EU market from 1st January 2021
  3. Prepare to use the UKCA marking from 1st January 2021
  4. Conformity assessment bodies: status from 1st January 2021

This guidance relates primarily to goods regulated by the Department for Business energy and Industrial Strategy (BEIS) under the areas listed in the guidance. This guidance does not wholly apply to medical devicesrail interoperabilityconstruction products and civil explosives; goods regulated under the old approach (chemicals, medicines, vehicles and aerospace) and goods covered by national rules (see the UK specific rules guidance for more information).

Businesses are being encouraged now to prepare for the changes to the Construction Products Regulation, and the Government has published detailed guidance, although this does not cover Northern Ireland and further information will be provided for products to be placed on the market there.

Energy-saving Opportunities for Pig Farmers

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Efficiently run livestock housing is key to productivity, health, welfare and, ultimately, the success of the industry. Proficiently balancing inputs and outputs places some businesses ahead of others and creates more resilience in navigating through the uncertainty of the future while we live through these unprecedented times.

In 2019, English pig producers were asked about their predicted investment into new buildings and technologies. Half of producers surveyed said they are likely to be capping investment into buildings at £50,000, mostly because of the known return in investment and the previously mentioned uncertainty of the industry. Producers do want to invest long term, with more than half keen to build a healthy and sustainable farm business to pass on to the next generation. For producers to have the confidence to invest and drive business improvement, they need reassurance that their investments will increase production efficiency, while also providing welfare and environmental improvements.

Making savings in running costs and inputs is not a new theory in business management plans, but is increasingly at the forefront of investment considerations, not only to streamline production and reduce running costs, but also to support the UK Government’s requirement to reduce all greenhouse gas emissions to net zero by 2050. GrowSave, a collaboration between AHDB and NFU Energy, is a knowledge exchange programme helping both farmers and growers save energy. Until recently, the programme has been focused solely on horticulture, but as energy saving
and management is clearly critical across wider AHDB sectors, the programme has now been expanded into the cereals, dairy, pork and potato sectors. To date, the programme has helped horticultural businesses save energy and reduce their environmental impact, which, due to the volatility of energy prices over the last five years, coupled with the increased demand for year-round produce, have been significant drivers for businesses to carefully manage their energy consumption. Pig producers have similar pressures to meet consumer needs, with running costs, in particular electricity, driving the need for overall efficiency improvements.

GrowSave has already helped businesses recognise areas in which energy savings can be made. A market review and gap analysis have identified current practices and highlighted where changes could be implemented, either now, or in the future, to improve business performance and energy efficiencies, while reducing carbon emissions.

Discussions with pig producers and industry representatives dominated by the themes of slurry treatment, including cooling, LED lighting, automation, and data acquisition. Other themes that people are thinking about include the use and improvement of heating systems or climate control techniques, and the application of renewable energy, such as heat pumps, solar photovoltaics, or anaerobic digestion.

The technique of cooling slurry before it leaves the pig shed brings two principal benefits: ammonia suppression (most producers achieve reductions of 30-50%), and heat recovery. Which of these has the upper hand depends on the individual system. Installation of this technology is most efficient in new buildings but can be retrofitted.

Other slurry treatments, such as plasma reactors producing ammonium nitrate liquid fertiliser, are under development.

Now that energy-efficient LED lighting is widespread, specialist products with tailored spectral output are emerging. One supplier of such lighting, Unilight UK, claims that Danish studies on pigs recorded growth increase of 3-5%, or about a week, under LED lighting. In addition, sow lactation improves, piglets grow quicker, and weaning weight increases.

Data is commonly used to benchmark farm operations and often energy consumption as well. When looking to improve energy efficiency, this data should not be limited to the obvious areas such as energy consumption, temperature, on/off times, etc. To get the best value from data, it should be gathered and reported against all sensible metrics, such as feed requirements, fertility, weight gains, mortality, etc. By doing so, the full impacts of the changes that are made can be assessed and the right decisions made to gain maximum efficiencies in all aspects of production, together with using predictive analytics.

To find out more about the successes of GrowSave so far, visit the AHDB website: ahdb.org.uk/growsave.

Light: Adding Value to a Steel Frame

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Design guidance on lighting for livestock buildings has remained rudimentary for years. BS5502: part 40, (1990) states that natural lighting should be provided for cattle where possible, with supplementary artificial lighting where appropriate. Target light levels recommend 50 lux as standard service illumination and 300 lux for inspection. Similar guidance is given for sheep and pig buildings but with the comment that reproduction efficiency in sows is particularly sensitive to changes in day length (photoperiod). Knowledge of lighting requirements for poultry is more advanced than for other species, but even so the gap between was is required and what is delivered inside a building can be miles apart.

Lighting is an area where it is possible to add value to building design, but sales will only come if the added cost of added natural or artificial light can be justified by clear welfare/health/production benefits. The potential for getting better lighting control into livestock buildings is good because the baseline of knowledge is low, and the tools to provide on-site awareness are now very low cost.

The RIDBA Farm Buildings Handbook suggests 10-15% of the roof area as rooflights and mentions that whilst there are commercial pressures that support more rooflights, attention needs to be paid to solar gain. There was a trend in animal welfare dialogue 20 years ago that suggested that more natural light equalled more welfare benefits, and therefore that more rooflights equates to an improvement, but the facts are different. There are considerable benefits to be gained by “adequate lighting” but the negative impact of >10% rooflights on adult cattle kept inside in the summer months in the UK can have a negative influence on feed intakes and therefore yield, on the prevalence of environmental mastitis, and on financial returns. The design requirements are to take what is known, not opinion, and apply it to new and existing buildings.

The value of a controllable lighting system for cattle is based on clear scientific data that has shown that dairy cow fertility and milk yields are improved by a regime of 16 hours light, minimum 6 hours dark, per day. Furthermore, “light” is >200 lux and “dark” is <20 lux. Light meters cost £20-£30 and are simple to use, but I have never been on a farm where they are used by either the farmer or vets to solve problems. The facts are simple; incident light has biological impacts; light has quality and duration and can be measured; and nowhere in the UK has 16 hours of daylight 365 days a year. We need better lighting systems.

A lighting system that delivers minimum and maximum light levels across all the relevant floor area of a livestock building, automatically (remove human interference), will undoubtably cost more than a typical minimum farm building lighting system. But consider the benefits: if milk yields increase by 3% as a result of a 16 h >200lux: 6 h <20 lux lighting regime, a 300 cow herd producing 10,000 l per year would increase income by £22,500 p.a. The automation of lighting is essential, because dry cows, those resting in the last 60 days of pregnancy, benefit from a reduced photoperiod of 8 h light,16 dark which sees an improvement in immune function, a positive health benefit, and improved milk yield in the following lactation. An efficient livestock unit will have different light regimes according to the physiological needs of the different classes of animals. Natural light might have a good cost benefit ratio, but nowhere in the UK can natural light provide 16 hours at 200 lux inside a building. We need to sell the benefits of control.

Scientific studies looking at light regimes and young cattle are few, but unsurprisingly the results are similar to those seen in adult cattle. One study recorded a significant increase in growth rates from birth to 56 days,
associated with increased dry feed intake in calves exposed to 600 lux on an 18 h light, 6 h dark photoperiod per day compared with calves on a 10h light, 14h dark photoperiod. A further study has shown a similar increase in calf feed intakes and a reduction in diarrhoea compared to calves on a shorter light period, with a system of 12 hours natural light supplemented with timed artificial light giving approximately 415 lumens at calf eye level. Calves on the longer lighting regime reached weaning weight quicker than
those on the other treatments with no significant difference in total concentrate intakes and gave a 20% reduction in costs to weaning as a result of reduced labour, milk and medication costs. A study of calf facilities on 38 commercial farms reported an average 805 lux at the feeder, with a range of 9 to 20,000, and slightly higher at the calf resting area. There is profit for everyone in improving poor lighting systems.

The poultry industry has led the way on improved lighting systems for health and productivity gains, although application of knowledge on light quality and automated regimes still has market opportunity in the
commercial sector. LED lighting systems may cost more to install than conventional fluorescent systems, but the ability to provide good light distribution produces an optimal distribution of birds across the floor,
which minimises vice and health issues caused when birds congregate in preferred light areas. Equal light distribution minimises shadow formation which can impact on bird behaviour. LEDs are easy to dim and therefore provide a gradual change from “light” to “dark”, and also provide high-frequency lighting. Poultry perceive light frequency below 160 hertz as a series of flashes; conventional fluorescent lighting may have a frequency of 50 hertz and will not provide a stable light environment.

There is a good future in light for livestock. Recent work has shown significant increases in Vitamin D3 content of milk from cows exposed to 30 min/d of UV for 12 weeks, which suggests that the wavelength of light is an area that should be investigated with regard to animal health. The impact of natural light on hygiene issues is mildly understood, for example with reference to the survival rate of airborne viruses and bacteria, and our ability to artificially provide lighting benefits will continue to increase. We do however need to keep an eye on potential negative issues. Light pollution in rural areas can and should be addressed at the design stage, not at a planning enquiry. Light fittings and maintenance should always acknowledge health and safety issues in an industry that has a poor record and attitude to such areas. And don’t forget solar gain; rooflights are excellent for the winter period but can be destructive in the summer. Hot cows don’t work. Keep cows cool, buy a light meter, and use it to create better buildings.

Written by RIDBA Technical Consultant, Jamie Robertson.

You can download the article here.

NSSS – National Structural Steelwork Specification

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The BSCA has recently published the 7th edition of the NSSS. This latest edition has been extensively updated and represents the biggest change since its introduction in 1989. One of the main changes is the inclusion of a new section on intumescent paint systems.

The National Structural Steelwork Specification for Building Construction (NSSS) is primarily a construction (or execution) specification but also acknowledges the common contractual situations where the steelwork contractor designs the connections (and in some cases the members as well) – it includes checklists of information that the contractor needs to carry out design.

The principal topics covered in the NSSS are as follows:

  • Information required by the Steelwork Contractor
  • Materials
  • Information provided by the Steelwork Contractor
  • Workmanship
  • Welding
  • Bolting
  • Fabrication accuracy
  • Erection
  • Erection accuracy
  • Protective treatment
  • Quality management.

Following the tragic Grenfell Tower fire and the call from Dame Judith Hackitt for industry not to wait for legislation, the BCSA said it and the wider constructional steelwork community decided to take ownership of the specification, application and inspection of intumescent paint systems.

Section 10 of the NSSS now includes comprehensive information on intumescent paint systems and to improve quality, it encourages the paint systems to be applied in the workshop rather than on-site. Other significant changes include a mandatory requirement for all steelwork contractors to put in place a third-party certified welding quality management system to BS EN ISO 3834.

The main body of the NSSS is limited to Execution Class 2, but this version also contains an Annex of the requirements for Execution Class 3 for static structures and an Annex giving general guidance on Execution Class 3 for buildings subject to fatigue, such as crane supporting structures.

To allow steelwork contractors time to put in place the necessary third-party systems to comply with the Specification it has been decided that the NSSS will not come in to force until 1st January 2021.

Hard copies of the 7th edition of the NSSS, which now includes BCSA member listings, can be obtained from the BCSA Bookshop from Monday 14th September and are priced at £20 for BCSA members and £25 for non-members.

CE Marking Campaign – RIDBA Strives for the Highest Standards

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Last year, the Rural and Industrial Design and Building Association launched a campaign to promote the importance of CE Marking, not only as a reminder of the legal obligations but also as a pillar of compliance in the industry. For fabricated structural steelwork, CE Marking became mandatory on 1 July 2014 and even six years on, there is still not always an even playing field.

RIDBA’s campaign outlines four key reasons why CE Marking is valued by RIDBA members, and why clients can have confidence when choosing a RIDBA member:

Levelling the Playing Field

RIDBA wants to ensure all companies in the sector can compete on equal footing. Large or small, steel frame manufacturers must meet the same standard – EN 1090-1. Having the CE Mark also ensures unscrupulous traders cannot undercut on price nor sacrifice safety.

A Fully Compliant Industry

RIDBA is raising the bar across the industry, supporting new members to achieve the CE Mark, as well as supporting members through Brexit and through trade across the EU and the pending introduction of the UKCA mark early next year.

Client Peace of Mind

Clients, customers and specifiers can be confident that RIDBA frame manufacturers have all achieved the CE Mark, meet BS EN 1090 Parts 1 and 2, and design buildings to the latest design standards.

Consistent Enforcement

Trading Standards are now enforcing CE Marking across the UK. RIDBA’s Primary Authority Agreement with Dorset County Council Trading Standards ensures that enforcement of the CE Mark is consistent across the UK and provides a simple way for companies to report. Once a report is made, the agreement ensures that all cases of non-compliance of the Construction Products Regulation are investigated.

A criterion of RIDBA membership is that CE Marking must be achieved, to assure clients that members work to the highest and safest standards. In addition, RIDBA has also recently introduced a Provisional membership category, designed to help start-up companies achieve their CE certification before coming a full member.

To read more about RIDBA’s CE Marking campaign, visit www.charlesd133.sg-host.com/ce-marking-campaign where you can download our campaign flyer.

RIDBA Chairman, Neil Fox said:

“A huge issue that our members face is having to compete with companies who are not complying with the Construction Products Regulation and are cutting costs and safety measures by doing so. With this campaign, we work towards a more equal, safe and compliant industry for all, and will continue to strive for the highest standards by supporting and informing members with the changes to come.”

You can download the full press release here.